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Microwave digestion technology uses the penetrating and reactive activation capabilities of microwaves to heat reagents and samples in sealed containers, which can increase the pressure in the sample preparation container and raise the reaction temperature, thereby greatly increasing the reaction rate and shortening the sample preparation time.
Our Microwave Digestion Systems represent the pinnacle of modern sample digestion technology. These systems are designed to provide a fast, efficient, and safe method for breaking down a diverse range of samples into a form suitable for further analysis.
The microwave generation unit of our systems is of the highest quality, producing a consistent and powerful microwave output. The microwave energy is precisely directed into the digestion chamber, where it interacts with the samples placed in specially designed vessels. These vessels are made from materials that are highly resistant to chemical attack and can withstand the high pressures and temperatures generated during the digestion process.
The control system of our Microwave Digestion Systems is intuitive and easy to operate. It features a large, color touchscreen display that allows users to input and monitor all the necessary digestion parameters. The system also offers a range of pre-programmed digestion methods for common sample types, making it accessible even to users with limited experience. Additionally, users can create their own custom digestion programs to meet specific requirements.
1. Precise Temperature and Pressure Control: Our Microwave Digestion Systems offer precise control over the temperature and pressure inside the digestion vessels. This is achieved through the use of advanced sensors and control algorithms. The ability to accurately regulate these parameters ensures that the digestion process is carried out under optimal conditions, leading to consistent and reproducible results.
2. Safety Interlocks and Alarms: Safety is of utmost importance in our Microwave Digestion Systems. The systems are equipped with multiple safety interlocks that prevent the operation of the microwave when the door is open or when there are any abnormal conditions detected. In addition, audible and visual alarms are provided to alert the operator in case of any issues, ensuring the safety of both the operator and the equipment.
3. High Throughput Design: The design of our Microwave Digestion Systems allows for the simultaneous processing of multiple samples. This high throughput capability is a significant advantage, especially for laboratories that need to analyze a large number of samples in a short period. The system can be configured to accommodate different numbers of vessels, depending on the specific needs of the user.
4. Data Logging and Traceability: Our Microwave Digestion Systems have a built-in data logging function that records all the relevant digestion parameters, including temperature, pressure, time, and power. This data can be easily retrieved and analyzed, providing a complete record of the digestion process. The data logging feature also enhances the traceability of the results, which is essential for quality control and regulatory compliance.
5. Compatibility with Various Accessories: Our Microwave Digestion Systems are compatible with a wide range of accessories, such as different types of digestion vessels, sample racks, and stirring devices. This compatibility allows users to customize the system according to their specific sample types and experimental requirements, increasing the versatility of the system.
1. Metallurgical and Materials Science: In the field of metallurgical and materials science, our Microwave Digestion Systems are used to digest metal alloys, ores, and other materials for the analysis of their elemental composition. They can also be used to study the microstructure and properties of materials by preparing samples for microscopy and other analytical techniques.
2. Environmental Monitoring and Remediation: Our Microwave Digestion Systems play a crucial role in environmental monitoring and remediation projects. They are used to analyze soil, sediment, and water samples for the determination of heavy metals, organic pollutants, and other contaminants. The rapid digestion process allows for the timely analysis of samples, enabling environmental scientists to take appropriate measures to protect the environment.
3. Food and Feed Analysis: In the food and feed industry, our Microwave Digestion Systems are used for the analysis of food products and feed ingredients. They can be used to determine the nutrient content, such as protein, fat, and carbohydrates, as well as to detect the presence of contaminants, additives, and allergens. This helps ensure the safety and quality of food and feed products.
4. Quality Control in Manufacturing: Our Microwave Digestion Systems are widely used in manufacturing industries for quality control purposes. They can be used to analyze raw materials, intermediate products, and finished goods to ensure that they meet the required specifications. By providing accurate and reliable analysis results, our systems help manufacturers improve their product quality and reduce production costs.
Power supply | 220-240 VAC 50/60Hz 15A |
Microwave source | 2450 MHz, dual magnetron high-energy microwave field emission. |
Installation power of the whole machine | 3200W |
Maximum microwave output power | 2000W, microwave non-pulse continuous automatic frequency conversion control. |
Display screen: | Large 7-inch touch LCD screen. |
Software system: | The ARM chip comes with a ZG operating system. |
Microwave cavity | 65L, large volume 316L stainless steel cavity, internal and outer multi-layer corrosion resistant PFA Teflon spraying. |
Temperature-control system | Real-time detection and control and display the temperature and curve in all reaction tanks, inside dissolving tank: maximum temperature ≥300C. |
Safety and explosion-proof door design | Eight-layer steel structure self-pop-out explosion-proof buffer design (AUT-relief structure), electronic and mechanical dual safety protection. |
* Pressure control system | The pressure control system G-pressure monitors all reaction tank pressure in real time, over pressure automatically adjust / stop microwave emission and automatic alarm. |
Pressure-measuring system | Piezoelectric pressure sensor, display accuracy: ±0.1MPa, external tank of the digestion tank: withstand pressure ≥ 20MPa, inner tank of the digestion tank: maximum pressure ≥ 4MPa, volume ≥100 mL. |
* Temperature measurement system | High-precision optical fiber temperature sensor, temperature measurement range: -50-350℃, control accuracy ± 0.1℃, display accuracy ± 1℃. |
* Video surveillance system | It can monitor the operation situation of the digestion tank in the furnace chamber in real time through the internal camera (optional). |
Full-tank temperature monitoring system | Full temperature monitoring, temperature range: 0-350℃, control accuracy ± 0.1℃. |
Full-tank pressure passive protection system | Using the top safety pressure relief device (security) design, over pressure quantitative directional automatic pressure relief. |
External network interface (optional) | USB, RS-232 |
Sample reaction external tank | Aerospace composite fiber material explosion-proof external tank. |
Furnace exhaust system | High power corrosion resistant axial flow fan, turbulent and efficient air cooling, the time to decrease temperature from 200℃ to 60℃ is only 15 minutes. |
Working environment temperature / humidity | 0-40 °C / 15-80% RH |
Net weight and dimensions of the whole machine | 580 * 680 * 720mm (width * depth * height), 65 KG |
* Name of reaction tank | 14 tanks with high pressure resistance |
Model of reaction tank | ZG 14 |
Magnetic stir | Yes |
* Batch amount | 14 |
Material of inner tank | TFM |
* Material of explosion-proof external tank | G- Fiber |
Digesting rotor frame structure | High strength alloy turntable integrated frame |
Reaction tank volume | 100ml |
Temperature measurement mode | Inserted type high-precision optical fiber temperature sensing and bottom infrared temperature scanning, dual temperature control temperature measurement. |
Microwave digestion technology uses the penetrating and reactive activation capabilities of microwaves to heat reagents and samples in sealed containers, which can increase the pressure in the sample preparation container and raise the reaction temperature, thereby greatly increasing the reaction rate and shortening the sample preparation time.
Our Microwave Digestion Systems represent the pinnacle of modern sample digestion technology. These systems are designed to provide a fast, efficient, and safe method for breaking down a diverse range of samples into a form suitable for further analysis.
The microwave generation unit of our systems is of the highest quality, producing a consistent and powerful microwave output. The microwave energy is precisely directed into the digestion chamber, where it interacts with the samples placed in specially designed vessels. These vessels are made from materials that are highly resistant to chemical attack and can withstand the high pressures and temperatures generated during the digestion process.
The control system of our Microwave Digestion Systems is intuitive and easy to operate. It features a large, color touchscreen display that allows users to input and monitor all the necessary digestion parameters. The system also offers a range of pre-programmed digestion methods for common sample types, making it accessible even to users with limited experience. Additionally, users can create their own custom digestion programs to meet specific requirements.
1. Precise Temperature and Pressure Control: Our Microwave Digestion Systems offer precise control over the temperature and pressure inside the digestion vessels. This is achieved through the use of advanced sensors and control algorithms. The ability to accurately regulate these parameters ensures that the digestion process is carried out under optimal conditions, leading to consistent and reproducible results.
2. Safety Interlocks and Alarms: Safety is of utmost importance in our Microwave Digestion Systems. The systems are equipped with multiple safety interlocks that prevent the operation of the microwave when the door is open or when there are any abnormal conditions detected. In addition, audible and visual alarms are provided to alert the operator in case of any issues, ensuring the safety of both the operator and the equipment.
3. High Throughput Design: The design of our Microwave Digestion Systems allows for the simultaneous processing of multiple samples. This high throughput capability is a significant advantage, especially for laboratories that need to analyze a large number of samples in a short period. The system can be configured to accommodate different numbers of vessels, depending on the specific needs of the user.
4. Data Logging and Traceability: Our Microwave Digestion Systems have a built-in data logging function that records all the relevant digestion parameters, including temperature, pressure, time, and power. This data can be easily retrieved and analyzed, providing a complete record of the digestion process. The data logging feature also enhances the traceability of the results, which is essential for quality control and regulatory compliance.
5. Compatibility with Various Accessories: Our Microwave Digestion Systems are compatible with a wide range of accessories, such as different types of digestion vessels, sample racks, and stirring devices. This compatibility allows users to customize the system according to their specific sample types and experimental requirements, increasing the versatility of the system.
1. Metallurgical and Materials Science: In the field of metallurgical and materials science, our Microwave Digestion Systems are used to digest metal alloys, ores, and other materials for the analysis of their elemental composition. They can also be used to study the microstructure and properties of materials by preparing samples for microscopy and other analytical techniques.
2. Environmental Monitoring and Remediation: Our Microwave Digestion Systems play a crucial role in environmental monitoring and remediation projects. They are used to analyze soil, sediment, and water samples for the determination of heavy metals, organic pollutants, and other contaminants. The rapid digestion process allows for the timely analysis of samples, enabling environmental scientists to take appropriate measures to protect the environment.
3. Food and Feed Analysis: In the food and feed industry, our Microwave Digestion Systems are used for the analysis of food products and feed ingredients. They can be used to determine the nutrient content, such as protein, fat, and carbohydrates, as well as to detect the presence of contaminants, additives, and allergens. This helps ensure the safety and quality of food and feed products.
4. Quality Control in Manufacturing: Our Microwave Digestion Systems are widely used in manufacturing industries for quality control purposes. They can be used to analyze raw materials, intermediate products, and finished goods to ensure that they meet the required specifications. By providing accurate and reliable analysis results, our systems help manufacturers improve their product quality and reduce production costs.
Power supply | 220-240 VAC 50/60Hz 15A |
Microwave source | 2450 MHz, dual magnetron high-energy microwave field emission. |
Installation power of the whole machine | 3200W |
Maximum microwave output power | 2000W, microwave non-pulse continuous automatic frequency conversion control. |
Display screen: | Large 7-inch touch LCD screen. |
Software system: | The ARM chip comes with a ZG operating system. |
Microwave cavity | 65L, large volume 316L stainless steel cavity, internal and outer multi-layer corrosion resistant PFA Teflon spraying. |
Temperature-control system | Real-time detection and control and display the temperature and curve in all reaction tanks, inside dissolving tank: maximum temperature ≥300C. |
Safety and explosion-proof door design | Eight-layer steel structure self-pop-out explosion-proof buffer design (AUT-relief structure), electronic and mechanical dual safety protection. |
* Pressure control system | The pressure control system G-pressure monitors all reaction tank pressure in real time, over pressure automatically adjust / stop microwave emission and automatic alarm. |
Pressure-measuring system | Piezoelectric pressure sensor, display accuracy: ±0.1MPa, external tank of the digestion tank: withstand pressure ≥ 20MPa, inner tank of the digestion tank: maximum pressure ≥ 4MPa, volume ≥100 mL. |
* Temperature measurement system | High-precision optical fiber temperature sensor, temperature measurement range: -50-350℃, control accuracy ± 0.1℃, display accuracy ± 1℃. |
* Video surveillance system | It can monitor the operation situation of the digestion tank in the furnace chamber in real time through the internal camera (optional). |
Full-tank temperature monitoring system | Full temperature monitoring, temperature range: 0-350℃, control accuracy ± 0.1℃. |
Full-tank pressure passive protection system | Using the top safety pressure relief device (security) design, over pressure quantitative directional automatic pressure relief. |
External network interface (optional) | USB, RS-232 |
Sample reaction external tank | Aerospace composite fiber material explosion-proof external tank. |
Furnace exhaust system | High power corrosion resistant axial flow fan, turbulent and efficient air cooling, the time to decrease temperature from 200℃ to 60℃ is only 15 minutes. |
Working environment temperature / humidity | 0-40 °C / 15-80% RH |
Net weight and dimensions of the whole machine | 580 * 680 * 720mm (width * depth * height), 65 KG |
* Name of reaction tank | 14 tanks with high pressure resistance |
Model of reaction tank | ZG 14 |
Magnetic stir | Yes |
* Batch amount | 14 |
Material of inner tank | TFM |
* Material of explosion-proof external tank | G- Fiber |
Digesting rotor frame structure | High strength alloy turntable integrated frame |
Reaction tank volume | 100ml |
Temperature measurement mode | Inserted type high-precision optical fiber temperature sensing and bottom infrared temperature scanning, dual temperature control temperature measurement. |