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Microwave digestion technology uses the penetrating and reactive activation capabilities of microwaves to heat reagents and samples in sealed containers, which can increase the pressure in the sample preparation container and raise the reaction temperature, thereby greatly increasing the reaction rate and shortening the sample preparation time.
Our Microwave Digestion Systems are cutting-edge devices that have revolutionized the sample digestion process in laboratories worldwide. These systems are based on the principle of using microwave energy to heat samples in a controlled and efficient manner.
The microwave source of our systems is engineered to generate a stable and intense electromagnetic field. This field interacts with the molecules in the sample, causing them to vibrate and generate heat. The digestion cavity is designed to maximize the absorption of microwave energy by the samples, ensuring rapid and uniform heating. The sample vessels are carefully selected to be transparent to microwaves while being resistant to the chemicals used in the digestion process.
The control unit of our Microwave Digestion Systems is highly sophisticated. It allows users to program the digestion process with precision, setting parameters such as temperature ramps, hold times, and power levels. The system continuously monitors the temperature and pressure inside the vessels using advanced sensors. This real-time monitoring ensures that the digestion process proceeds as planned and that any deviations are immediately detected and corrected.
1. Enhanced Sample Integrity: Our Microwave Digestion Systems are designed to preserve the integrity of the samples during the digestion process. The gentle yet effective heating method minimizes the risk of sample loss or contamination, ensuring accurate and reliable results. This is particularly important for samples that contain volatile or sensitive components.
2. Energy Efficiency: These systems are highly energy-efficient compared to traditional digestion methods. The focused application of microwave energy directly to the samples reduces energy waste, making our Microwave Digestion Systems an environmentally friendly option. Additionally, the reduced energy consumption also leads to lower operating costs for laboratories.
3. Multiple Sample Processing: Our systems are capable of processing multiple samples simultaneously. This feature significantly increases the throughput of the laboratory, allowing for the analysis of a large number of samples in a shorter period. The vessels are arranged in a way that ensures uniform heating and digestion of all samples.
4. Customizable Digestion Programs: Users can create and store customized digestion programs according to their specific sample types and analysis requirements. These programs can be easily recalled and executed, saving time and reducing the potential for human error. The flexibility in programming makes our Microwave Digestion Systems suitable for a wide variety of applications.
5. Easy Maintenance: The design of our Microwave Digestion Systems takes into account ease of maintenance. The components are accessible for cleaning and replacement, and the system has a built-in self-diagnostic function that can detect and report any potential issues. This ensures that the system remains in good working condition and provides reliable performance over the long term.
1. Biological and Biomedical Research: In biological and biomedical laboratories, our Microwave Digestion Systems are used to digest biological samples such as tissues, cells, and blood for the analysis of various biomarkers. They can also be used for the preparation of samples for DNA and protein analysis, enabling researchers to study the molecular mechanisms of diseases and develop new diagnostic and therapeutic methods.
2. Petrochemical Industry: The petrochemical industry utilizes our Microwave Digestion Systems for the analysis of petroleum products and related samples. These systems can be used to determine the sulfur, nitrogen, and metal content in crude oil, gasoline, and other petrochemical products, which is crucial for quality control and environmental compliance.
3. Cosmetics and Personal Care Industry: In the cosmetics and personal care industry, our Microwave Digestion Systems are used to analyze raw materials and finished products for the presence of heavy metals, preservatives, and other ingredients. This helps ensure the safety and quality of cosmetics and personal care products, protecting consumers from potential harm.
4. Academic and Research Institutions: Academic and research institutions around the world rely on our Microwave Digestion Systems for a wide range of research projects. From fundamental research in chemistry and materials science to applied research in environmental and biological sciences, these systems provide researchers with a powerful tool for sample preparation and analysis.
Power supply | 220-240 VAC 50/60Hz 15A |
Microwave source | 2450 MHz, dual magnetron high-energy microwave field emission. |
Installation power of the whole machine | 3200W |
Maximum microwave output power | 2200W, microwave non-pulse continuous automatic frequency conversion control. |
Display screen: | Large 7-inch touch LCD screen. |
Software system: | The ARM chip comes with a ZG operating system. |
Microwave cavity | 65L, large volume 316L stainless steel cavity, internal and outer multi-layer corrosion resistant PFA Teflon spraying. |
Temperature-control system | Real-time detection and control and display the temperature and curve in all reaction tanks, inside dissolving tank: maximum temperature ≥300C. |
Safety and explosion-proof door design | Eight-layer steel structure self-pop-out explosion-proof buffer design (AUT-relief structure), electronic and mechanical dual safety protection. |
* Pressure control system | The pressure control system G-pressure monitors all reaction tank pressure in real time, over pressure automatically adjust / stop microwave emission and automatic alarm. Pressure control range: 0~15MPa |
Pressure-measuring system | Piezoelectric pressure sensor, display accuracy: ±0.1MPa, external tank of the digestion tank: withstand pressure ≥ 20MPa, inner tank of the digestion tank: maximum pressure ≥ 4MPa, volume ≥100 mL. |
* Temperature measurement system | High-precision optical fiber temperature sensor, temperature measurement range: -50-350℃, control accuracy ± 0.1℃, display accuracy ± 1℃. |
* Video surveillance system | It can monitor the operation situation of the digestion tank in the furnace chamber in real time through the internal camera (optional). |
Full-tank temperature monitoring system | Full temperature monitoring, temperature range: 0-350℃, control accuracy ± 0.1℃. |
Full-tank pressure passive protection system | Using the top safety pressure relief device (security) design, over pressure quantitative directional automatic pressure relief. |
External network interface (optional) | USB, RS-232 |
Sample reaction external tank | PEEK material explosion-proof external tank. |
Furnace exhaust system | High power corrosion resistant axial flow fan, turbulent and efficient air cooling, the time to decrease temperature from 200℃ to 60℃ is only 15 minutes. |
Working environment temperature / humidity | 0-40 °C / 15-80% RH |
Net weight and dimensions of the whole machine | 580 * 680 * 720mm (width * depth * height), 65 KG |
* Name of reaction tank | 12 tanks with high pressure resistance |
Model of reaction tank | ZG 12 |
* Batch amount | 12 |
Magnetic stir | Yes |
Material of inner tank | TFM |
* Material of explosion-proof external tank | PEEK |
Digesting rotor frame structure | High strength turntable integrated frame |
Reaction tank volume | 100ml |
Temperature measurement mode | Inserted type high-precision optical fiber temperature sensing and bottom infrared temperature scanning, dual temperature control temperature measurement. |
Microwave digestion technology uses the penetrating and reactive activation capabilities of microwaves to heat reagents and samples in sealed containers, which can increase the pressure in the sample preparation container and raise the reaction temperature, thereby greatly increasing the reaction rate and shortening the sample preparation time.
Our Microwave Digestion Systems are cutting-edge devices that have revolutionized the sample digestion process in laboratories worldwide. These systems are based on the principle of using microwave energy to heat samples in a controlled and efficient manner.
The microwave source of our systems is engineered to generate a stable and intense electromagnetic field. This field interacts with the molecules in the sample, causing them to vibrate and generate heat. The digestion cavity is designed to maximize the absorption of microwave energy by the samples, ensuring rapid and uniform heating. The sample vessels are carefully selected to be transparent to microwaves while being resistant to the chemicals used in the digestion process.
The control unit of our Microwave Digestion Systems is highly sophisticated. It allows users to program the digestion process with precision, setting parameters such as temperature ramps, hold times, and power levels. The system continuously monitors the temperature and pressure inside the vessels using advanced sensors. This real-time monitoring ensures that the digestion process proceeds as planned and that any deviations are immediately detected and corrected.
1. Enhanced Sample Integrity: Our Microwave Digestion Systems are designed to preserve the integrity of the samples during the digestion process. The gentle yet effective heating method minimizes the risk of sample loss or contamination, ensuring accurate and reliable results. This is particularly important for samples that contain volatile or sensitive components.
2. Energy Efficiency: These systems are highly energy-efficient compared to traditional digestion methods. The focused application of microwave energy directly to the samples reduces energy waste, making our Microwave Digestion Systems an environmentally friendly option. Additionally, the reduced energy consumption also leads to lower operating costs for laboratories.
3. Multiple Sample Processing: Our systems are capable of processing multiple samples simultaneously. This feature significantly increases the throughput of the laboratory, allowing for the analysis of a large number of samples in a shorter period. The vessels are arranged in a way that ensures uniform heating and digestion of all samples.
4. Customizable Digestion Programs: Users can create and store customized digestion programs according to their specific sample types and analysis requirements. These programs can be easily recalled and executed, saving time and reducing the potential for human error. The flexibility in programming makes our Microwave Digestion Systems suitable for a wide variety of applications.
5. Easy Maintenance: The design of our Microwave Digestion Systems takes into account ease of maintenance. The components are accessible for cleaning and replacement, and the system has a built-in self-diagnostic function that can detect and report any potential issues. This ensures that the system remains in good working condition and provides reliable performance over the long term.
1. Biological and Biomedical Research: In biological and biomedical laboratories, our Microwave Digestion Systems are used to digest biological samples such as tissues, cells, and blood for the analysis of various biomarkers. They can also be used for the preparation of samples for DNA and protein analysis, enabling researchers to study the molecular mechanisms of diseases and develop new diagnostic and therapeutic methods.
2. Petrochemical Industry: The petrochemical industry utilizes our Microwave Digestion Systems for the analysis of petroleum products and related samples. These systems can be used to determine the sulfur, nitrogen, and metal content in crude oil, gasoline, and other petrochemical products, which is crucial for quality control and environmental compliance.
3. Cosmetics and Personal Care Industry: In the cosmetics and personal care industry, our Microwave Digestion Systems are used to analyze raw materials and finished products for the presence of heavy metals, preservatives, and other ingredients. This helps ensure the safety and quality of cosmetics and personal care products, protecting consumers from potential harm.
4. Academic and Research Institutions: Academic and research institutions around the world rely on our Microwave Digestion Systems for a wide range of research projects. From fundamental research in chemistry and materials science to applied research in environmental and biological sciences, these systems provide researchers with a powerful tool for sample preparation and analysis.
Power supply | 220-240 VAC 50/60Hz 15A |
Microwave source | 2450 MHz, dual magnetron high-energy microwave field emission. |
Installation power of the whole machine | 3200W |
Maximum microwave output power | 2200W, microwave non-pulse continuous automatic frequency conversion control. |
Display screen: | Large 7-inch touch LCD screen. |
Software system: | The ARM chip comes with a ZG operating system. |
Microwave cavity | 65L, large volume 316L stainless steel cavity, internal and outer multi-layer corrosion resistant PFA Teflon spraying. |
Temperature-control system | Real-time detection and control and display the temperature and curve in all reaction tanks, inside dissolving tank: maximum temperature ≥300C. |
Safety and explosion-proof door design | Eight-layer steel structure self-pop-out explosion-proof buffer design (AUT-relief structure), electronic and mechanical dual safety protection. |
* Pressure control system | The pressure control system G-pressure monitors all reaction tank pressure in real time, over pressure automatically adjust / stop microwave emission and automatic alarm. Pressure control range: 0~15MPa |
Pressure-measuring system | Piezoelectric pressure sensor, display accuracy: ±0.1MPa, external tank of the digestion tank: withstand pressure ≥ 20MPa, inner tank of the digestion tank: maximum pressure ≥ 4MPa, volume ≥100 mL. |
* Temperature measurement system | High-precision optical fiber temperature sensor, temperature measurement range: -50-350℃, control accuracy ± 0.1℃, display accuracy ± 1℃. |
* Video surveillance system | It can monitor the operation situation of the digestion tank in the furnace chamber in real time through the internal camera (optional). |
Full-tank temperature monitoring system | Full temperature monitoring, temperature range: 0-350℃, control accuracy ± 0.1℃. |
Full-tank pressure passive protection system | Using the top safety pressure relief device (security) design, over pressure quantitative directional automatic pressure relief. |
External network interface (optional) | USB, RS-232 |
Sample reaction external tank | PEEK material explosion-proof external tank. |
Furnace exhaust system | High power corrosion resistant axial flow fan, turbulent and efficient air cooling, the time to decrease temperature from 200℃ to 60℃ is only 15 minutes. |
Working environment temperature / humidity | 0-40 °C / 15-80% RH |
Net weight and dimensions of the whole machine | 580 * 680 * 720mm (width * depth * height), 65 KG |
* Name of reaction tank | 12 tanks with high pressure resistance |
Model of reaction tank | ZG 12 |
* Batch amount | 12 |
Magnetic stir | Yes |
Material of inner tank | TFM |
* Material of explosion-proof external tank | PEEK |
Digesting rotor frame structure | High strength turntable integrated frame |
Reaction tank volume | 100ml |
Temperature measurement mode | Inserted type high-precision optical fiber temperature sensing and bottom infrared temperature scanning, dual temperature control temperature measurement. |