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Microwave digestion technology uses the penetrating and reactive activation capabilities of microwaves to heat reagents and samples in sealed containers, which can increase the pressure in the sample preparation container and raise the reaction temperature, thereby greatly increasing the reaction rate and shortening the sample preparation time.
Our Microwave Digestion Systems are advanced analytical instruments designed to facilitate the rapid and efficient digestion of various samples. These systems utilize microwave energy to heat samples in sealed vessels, creating a high-pressure and high-temperature environment that accelerates the digestion process.
The core of the system is a powerful microwave generator that emits consistent and controlled microwave radiation. The radiation is evenly distributed within the digestion cavity, ensuring uniform heating of all samples. The digestion vessels are made from high-quality, chemically resistant materials such as PTFE (Polytetrafluoroethylene) or quartz, which can withstand the harsh conditions inside the cavity. These vessels are carefully designed to provide a secure seal, preventing the escape of volatile substances and maintaining the integrity of the digestion process.
The control system of our Microwave Digestion Systems is highly intelligent. It allows users to precisely set and monitor parameters such as temperature, pressure, and digestion time. The system also features real-time feedback mechanisms, which continuously measure the internal conditions of the vessels and adjust the microwave power accordingly. This ensures that the digestion process is carried out safely and accurately, minimizing the risk of overheating or sample loss.
1. High Efficiency: Our Microwave Digestion Systems can significantly reduce the digestion time compared to traditional methods. In many cases, samples that would take hours or even days to digest using conventional techniques can be processed within minutes or a few hours in our systems. This not only saves valuable time but also increases the productivity of the laboratory.
2. Complete Digestion: The high-pressure and high-temperature environment created by the microwave energy ensures thorough digestion of even the most difficult samples. Whether it's biological tissues, geological samples, or industrial materials, our systems can break down the samples into their constituent elements, making them suitable for subsequent analysis.
3. Safety Features: Safety is a top priority in our Microwave Digestion Systems. The vessels are designed with multiple safety features, such as pressure relief valves and temperature sensors, to prevent overpressure and overheating. The system also has an automatic shut-off function in case of any abnormal conditions, ensuring the safety of the operator and the equipment.
4. User-Friendly Interface: The control interface of our systems is intuitive and easy to use. It allows users to set up digestion programs quickly and easily, and provides clear and detailed information about the digestion process. The system also supports data storage and retrieval, making it convenient for users to manage and analyze their experimental data.
5. Versatility: Our Microwave Digestion Systems can be used with a wide range of samples and reagents. They are compatible with different types of digestion vessels and can be customized to meet the specific needs of different applications. This makes them a versatile tool for various laboratories, from research institutions to industrial quality control facilities.
1. Environmental Analysis: In environmental laboratories, our Microwave Digestion Systems are used to analyze soil, water, and air samples for the determination of heavy metals, organic pollutants, and other contaminants. The rapid digestion process allows for the quick analysis of a large number of samples, enabling environmental scientists to monitor the quality of the environment more effectively.
2. Food and Beverage Industry: The food and beverage industry relies on our Microwave Digestion Systems for the analysis of food products. These systems can be used to determine the nutritional content, such as the presence of vitamins, minerals, and trace elements, as well as to detect the presence of contaminants or additives. This helps food manufacturers ensure the quality and safety of their products.
3. Pharmaceutical Industry: In the pharmaceutical industry, our Microwave Digestion Systems are used for the analysis of raw materials, intermediates, and finished products. They can be used to determine the purity, composition, and quality of pharmaceutical substances, ensuring the safety and efficacy of drugs. The rapid digestion process also helps pharmaceutical companies speed up their research and development processes.
4. Geological and Mining Industry: Geological and mining laboratories use our Microwave Digestion Systems to analyze rock, ore, and mineral samples. These systems can break down the samples into their elemental components, allowing geologists and miners to determine the composition and value of the samples. This information is crucial for the exploration and extraction of minerals.
Power supply | 220-240 VAC 50/60Hz 15A |
Microwave source | 2450 MHz, dual magnetron high-energy microwave field emission. |
Installation power of the whole machine | 3200W |
Maximum microwave output power | 2200W, microwave non-pulse continuous automatic frequency conversion control. |
Display screen: | Large 7-inch touch LCD screen. |
Software system: | The ARM chip comes with a ZG operating system. |
Microwave cavity | 65L, large volume 316L stainless steel cavity, internal and outer multi-layer corrosion resistant PFA Teflon spraying. |
Temperature-control system | Real-time detection and control and display the temperature and curve in all reaction tanks, inside dissolving tank: maximum temperature ≥300C. |
Safety and explosion-proof door design | Eight-layer steel structure self-pop-out explosion-proof buffer design (AUT-relief structure), electronic and mechanical dual safety protection. |
* Pressure control system | The pressure control system G-pressure monitors all reaction tank pressure in real time, over pressure automatically adjust / stop microwave emission and automatic alarm. Pressure control range: 0~15MPa |
Pressure-measuring system | Piezoelectric pressure sensor, display accuracy: ±0.1MPa, external tank of the digestion tank: withstand pressure ≥ 20MPa, inner tank of the digestion tank: maximum pressure ≥ 4MPa, volume ≥100 mL. |
* Temperature measurement system | High-precision optical fiber temperature sensor, temperature measurement range: -50-350℃, control accuracy ± 0.1℃, display accuracy ± 1℃. |
* Video surveillance system | It can monitor the operation situation of the digestion tank in the furnace chamber in real time through the internal camera (optional). |
Full-tank temperature monitoring system | Full temperature monitoring, temperature range: 0-350℃, control accuracy ± 0.1℃. |
Full-tank pressure passive protection system | Using the top safety pressure relief device (security) design, over pressure quantitative directional automatic pressure relief. |
External network interface (optional) | USB, RS-232 |
Sample reaction external tank | PEEK material explosion-proof external tank. |
Furnace exhaust system | High power corrosion resistant axial flow fan, turbulent and efficient air cooling, the time to decrease temperature from 200℃ to 60℃ is only 15 minutes. |
Working environment temperature / humidity | 0-40 °C / 15-80% RH |
Net weight and dimensions of the whole machine | 580 * 680 * 720mm (width * depth * height), 65 KG |
* Name of reaction tank | 10 tanks with high pressure resistance |
Model of reaction tank | ZG 10 |
* Batch amount | 10 |
Magnetic stir | Yes |
Material of inner tank | TFM |
* Material of explosion-proof external tank | PEEK |
Digesting rotor frame structure | High strength turntable integrated frame |
Reaction tank volume | 100ml |
Temperature measurement mode | Inserted type high-precision optical fiber temperature sensing and bottom infrared temperature scanning, dual temperature control temperature measurement. |
Microwave digestion technology uses the penetrating and reactive activation capabilities of microwaves to heat reagents and samples in sealed containers, which can increase the pressure in the sample preparation container and raise the reaction temperature, thereby greatly increasing the reaction rate and shortening the sample preparation time.
Our Microwave Digestion Systems are advanced analytical instruments designed to facilitate the rapid and efficient digestion of various samples. These systems utilize microwave energy to heat samples in sealed vessels, creating a high-pressure and high-temperature environment that accelerates the digestion process.
The core of the system is a powerful microwave generator that emits consistent and controlled microwave radiation. The radiation is evenly distributed within the digestion cavity, ensuring uniform heating of all samples. The digestion vessels are made from high-quality, chemically resistant materials such as PTFE (Polytetrafluoroethylene) or quartz, which can withstand the harsh conditions inside the cavity. These vessels are carefully designed to provide a secure seal, preventing the escape of volatile substances and maintaining the integrity of the digestion process.
The control system of our Microwave Digestion Systems is highly intelligent. It allows users to precisely set and monitor parameters such as temperature, pressure, and digestion time. The system also features real-time feedback mechanisms, which continuously measure the internal conditions of the vessels and adjust the microwave power accordingly. This ensures that the digestion process is carried out safely and accurately, minimizing the risk of overheating or sample loss.
1. High Efficiency: Our Microwave Digestion Systems can significantly reduce the digestion time compared to traditional methods. In many cases, samples that would take hours or even days to digest using conventional techniques can be processed within minutes or a few hours in our systems. This not only saves valuable time but also increases the productivity of the laboratory.
2. Complete Digestion: The high-pressure and high-temperature environment created by the microwave energy ensures thorough digestion of even the most difficult samples. Whether it's biological tissues, geological samples, or industrial materials, our systems can break down the samples into their constituent elements, making them suitable for subsequent analysis.
3. Safety Features: Safety is a top priority in our Microwave Digestion Systems. The vessels are designed with multiple safety features, such as pressure relief valves and temperature sensors, to prevent overpressure and overheating. The system also has an automatic shut-off function in case of any abnormal conditions, ensuring the safety of the operator and the equipment.
4. User-Friendly Interface: The control interface of our systems is intuitive and easy to use. It allows users to set up digestion programs quickly and easily, and provides clear and detailed information about the digestion process. The system also supports data storage and retrieval, making it convenient for users to manage and analyze their experimental data.
5. Versatility: Our Microwave Digestion Systems can be used with a wide range of samples and reagents. They are compatible with different types of digestion vessels and can be customized to meet the specific needs of different applications. This makes them a versatile tool for various laboratories, from research institutions to industrial quality control facilities.
1. Environmental Analysis: In environmental laboratories, our Microwave Digestion Systems are used to analyze soil, water, and air samples for the determination of heavy metals, organic pollutants, and other contaminants. The rapid digestion process allows for the quick analysis of a large number of samples, enabling environmental scientists to monitor the quality of the environment more effectively.
2. Food and Beverage Industry: The food and beverage industry relies on our Microwave Digestion Systems for the analysis of food products. These systems can be used to determine the nutritional content, such as the presence of vitamins, minerals, and trace elements, as well as to detect the presence of contaminants or additives. This helps food manufacturers ensure the quality and safety of their products.
3. Pharmaceutical Industry: In the pharmaceutical industry, our Microwave Digestion Systems are used for the analysis of raw materials, intermediates, and finished products. They can be used to determine the purity, composition, and quality of pharmaceutical substances, ensuring the safety and efficacy of drugs. The rapid digestion process also helps pharmaceutical companies speed up their research and development processes.
4. Geological and Mining Industry: Geological and mining laboratories use our Microwave Digestion Systems to analyze rock, ore, and mineral samples. These systems can break down the samples into their elemental components, allowing geologists and miners to determine the composition and value of the samples. This information is crucial for the exploration and extraction of minerals.
Power supply | 220-240 VAC 50/60Hz 15A |
Microwave source | 2450 MHz, dual magnetron high-energy microwave field emission. |
Installation power of the whole machine | 3200W |
Maximum microwave output power | 2200W, microwave non-pulse continuous automatic frequency conversion control. |
Display screen: | Large 7-inch touch LCD screen. |
Software system: | The ARM chip comes with a ZG operating system. |
Microwave cavity | 65L, large volume 316L stainless steel cavity, internal and outer multi-layer corrosion resistant PFA Teflon spraying. |
Temperature-control system | Real-time detection and control and display the temperature and curve in all reaction tanks, inside dissolving tank: maximum temperature ≥300C. |
Safety and explosion-proof door design | Eight-layer steel structure self-pop-out explosion-proof buffer design (AUT-relief structure), electronic and mechanical dual safety protection. |
* Pressure control system | The pressure control system G-pressure monitors all reaction tank pressure in real time, over pressure automatically adjust / stop microwave emission and automatic alarm. Pressure control range: 0~15MPa |
Pressure-measuring system | Piezoelectric pressure sensor, display accuracy: ±0.1MPa, external tank of the digestion tank: withstand pressure ≥ 20MPa, inner tank of the digestion tank: maximum pressure ≥ 4MPa, volume ≥100 mL. |
* Temperature measurement system | High-precision optical fiber temperature sensor, temperature measurement range: -50-350℃, control accuracy ± 0.1℃, display accuracy ± 1℃. |
* Video surveillance system | It can monitor the operation situation of the digestion tank in the furnace chamber in real time through the internal camera (optional). |
Full-tank temperature monitoring system | Full temperature monitoring, temperature range: 0-350℃, control accuracy ± 0.1℃. |
Full-tank pressure passive protection system | Using the top safety pressure relief device (security) design, over pressure quantitative directional automatic pressure relief. |
External network interface (optional) | USB, RS-232 |
Sample reaction external tank | PEEK material explosion-proof external tank. |
Furnace exhaust system | High power corrosion resistant axial flow fan, turbulent and efficient air cooling, the time to decrease temperature from 200℃ to 60℃ is only 15 minutes. |
Working environment temperature / humidity | 0-40 °C / 15-80% RH |
Net weight and dimensions of the whole machine | 580 * 680 * 720mm (width * depth * height), 65 KG |
* Name of reaction tank | 10 tanks with high pressure resistance |
Model of reaction tank | ZG 10 |
* Batch amount | 10 |
Magnetic stir | Yes |
Material of inner tank | TFM |
* Material of explosion-proof external tank | PEEK |
Digesting rotor frame structure | High strength turntable integrated frame |
Reaction tank volume | 100ml |
Temperature measurement mode | Inserted type high-precision optical fiber temperature sensing and bottom infrared temperature scanning, dual temperature control temperature measurement. |
